Urban TUFF

Engineered and Manufactured by

Designed for tougher terrain and serious off-road adventures, the Urban TUFF is packed with enhanced features engineered to handle demanding conditions with confidence and reliability. Built for travellers who want to venture beyond the beaten track, it combines rugged capability, durability, and comfort, giving you the freedom to explore remote destinations and take on Australia’s harshest landscapes with ease.

Urban TUFF

Engineered and Manufactured by

Designed for tougher terrain and serious off-road adventures, the Urban TUFF is packed with enhanced features engineered to handle demanding conditions with confidence and reliability. Built for travellers who want to venture beyond the beaten track, it combines rugged capability, durability, and comfort, giving you the freedom to explore remote destinations and take on Australia’s harshest landscapes with ease.

TIG WELDED ALUMINIUM FRAME CARAVANS

10 YEAR CRACK-FREE FRAME WARRANTY

10 YEAR STRUCTURAL WARRANTY

10 YEAR ROT-FREE WARRANTY

TIG WELDED ALUMINIUM FRAME CARAVANS

10 YEAR CRACK-FREE FRAME WARRANTY

10 YEAR STRUCTURAL WARRANTY

10 YEAR ROT-FREE WARRANTY

Engineered Without Rivets

Traditional aluminium caravan frames relied heavily on rivets, which can create weak points and contribute to structural fatigue over time — especially in demanding off-road conditions. Our advanced TIG-welded construction removes the need for rivets entirely, delivering a cleaner, stronger, and more durable frame engineered to handle the harshest Australian terrain with confidence.

What is TIG Welded ALUMINIUM?

ROT RESISTANT MOISTURE RESISTANT PEST RESISTANT SWELLING AND CRACKING RESISTANT CORROSION RESISTANT NON-COMBUSTIBLE SUPERIOR DURABILITY EXCEPTIONAL STRENGTH-TO-WEIGHT RATIO MINIMAL MAINTENANCE

Unlike riveted or stapled frames, our TIG-welded aluminium construction eliminates common weak points and helps prevent cracking over time. TIG (Tungsten Inert Gas) welding, uses a non-consumable tungsten electrode and shielding gas to create precise, clean, and exceptionally strong welds. The result is a seamless, rivet-free frame that delivers outstanding strength, durability, and a premium finish both on and off the road.

Every Urban Caravan is built using 100% locally sourced aluminium, expertly TIG welded and lock bolted for superior structural integrity. Combined with an advanced Z-channel chassis design, the frame is secured to the side rather than sitting on top of the floor, creating a stronger, more integrated build engineered to handle tough Australian conditions with confidence.

100% TIMBER FREE CONSTRUCTION

EXCLUSIVE PHENOLIC INSULATION

Urban Caravan’s exclusive phenolic insulation board features an insulated composite construction built for Australia’s toughest conditions. With high-density, water-resistant foam and 50 PSI compressive strength, it delivers exceptional durability, safety, and long-term structural performance.

TIG WELDED ALUMINIUM FRAME

Built using precision TIG-welded aluminium and 100% locally sourced materials, this advanced frame system is engineered for superior strength, durability, and long-term reliability. Every frame is TIG-welded aluminium with continuous structural welds, creating a rot-free, monocoque-style structure that acts as one solid piece — not a collection of parts.

CNC PRECISION CUTTING

Using advanced CNC precision manufacturing, every panel and cabinetry component is cut for an exact fit and premium finish. The result is a stronger, more refined interior designed to maintain its quality, appearance, and structural integrity for years to come — helping protect both your investment and long-term resale value.

EXCLUSIVE PHENOLIC INSULATION

Urban Caravan’s exclusive phenolic insulation board features an insulated composite construction built for Australia’s toughest conditions. With high-density, water-resistant foam and 50 PSI compressive strength, it delivers exceptional durability, safety, and long-term structural performance.

TIG WELDED ALUMINIUM CONSTRUCTION

Built using precision TIG-welded aluminium and 100% locally sourced materials, this advanced frame system is engineered for superior strength, durability, and long-term reliability. Every frame is TIG-welded aluminium with continuous structural welds, creating a rot-free, monocoque-style structure that acts as one solid piece — not a collection of parts.

CNC MACHINERY PRECISION CUTTING

Using advanced CNC precision manufacturing, every panel and cabinetry component is cut for an exact fit and premium finish. The result is a stronger, more refined interior designed to maintain its quality, appearance, and structural integrity for years to come — helping protect both your investment and long-term resale value.

URBAN TUFF SPECIFICATIONS

CONSTRUCTION

TIG Welded Alloy Frame

One Piece Fibreglass Roof and Floor

Fibreglass Inner Wall

Relite Cabinetry

Tongue & Groove Cabinet Joinery

Alloy Sided Soft Close Drawers

Food Grade ABS Coated Shelves & Dividers

Phenolic Ceiling Insulation with Sarking

Phenolic Side, Front and Rear Wall Insulation

Alloy Composite Exterior Cladding

DO35 Tow Hitch

265/75R16 AT Tyres

200mm Trussed Chassis

3.5T Independent Tandem Suspension

3T Independent Single Axle Suspension

400mm A-Frame Extension

12” Brakes

Tank Guards

2x 110L Water Tank

110L Dedicated Drinking Water Tank

95L Grey Water Tank

2x 9kg Gas Bottles

Water Level Gauges

2x12v Water Pumps

Water Tap on A-Frame

Mains Pressure Inlet

External BBQ Point

Gas and Electric Hot Water Service

Roof to Floor Fibreglass Shower

Dometic Toilet

Dometic FreshJet Plus Air Conditioner

Dometic 188L Fridge

3+1 Gas and Electric Cook Top with Mini Grill

12V Slim Line Rangehood

Flatbed Microwave

Washing Machine

24” SMART TV

FUSION Sound System

12V Dust Reduction System

Victron Battery Management System

2x 100Ah Lithium Batteries

2x 250w Solar Panels

30A DC-DC Charger

30A MPPT Solar Controller

LED Tail Lights

LED External Lighting

External LED Grab Handle

USB & USB/C

LED Reading Lights throughout

Smoke Detector

2x Internal Speakers

2x External Speakers with Lights

Reverse Camera

Grab Handle at Entry

Fire Extinguisher

Modern Benchtops

White Ceramic Vanity Basin

Stainless Steel Kitchen Sink

Rectangular Push Locks

Hidden OHC Latches

Modern Upholstery

Soft Close Drawer Runners

Pigeon Hole Cut outs with Power

One Piece White Fibreglass Roof

600mm Black Checkerplate

Largest Awning to Fit

BBQ/Gas Box on A/Frame

4 Arm Bumper Bar

Spare wheel on Bumper Bar

Double Glazed Windows

L-Brackets in Lieu of J Moulds

Full Tunnel Boot

Skylight & Ventilator Hatch

Premium Urban Decals

URBAN TUFF LAYOUTS

Every interior is precision-cut using advanced CNC technology and assembled with a durable tongue-and-groove join system throughout. Backed by Urban Caravans’ proven three-step construction process — Glue It, Screw It, Seal It — the cabinetry and interior structure are engineered to handle both semi off-road touring and extreme off-road adventures with confidence.

A range of additional layouts are available across the Urban Caravans lineup. Layout availability may vary between models, so please contact our team for full floor plan options and compatibility details.

*LAYOUT RENDERS SHOWN ARE OF THE TUNGSTEN X-TERRAIN MODEL

18'6 DINETTE ROADSIDE KITCHEN

18'9 REAR DOOR

20' DINETTE ROADSIDE KITCHEN

20' REAR DOOR CLUB LOUNGE

20' RECLINER CHAIR

21' FAMILY BUNK

21' LARGE ENSUITE

22'6 CENTRE ENSUITE

URBAN CARAVANS MODELS

22'6 CENTRE ENSUITE

*Layout renders shown are of the Tungsten X-Terrain model.

21' LARGE ENSUITE

*Layout renders shown are of the Tungsten X-Terrain model.

21' FAMILY BUNK

*Layout renders shown are of the Tungsten X-Terrain model.

20' RECLINER CHAIR

*Layout renders shown are of the Tungsten X-Terrain model.

20' REAR DOOR CLUB LOUNGE

*Layout renders shown are of the Tungsten X-Terrain model.

20' DINETTE ROADSIDE KITCHEN

*Layout renders shown are of the Tungsten X-Terrain model.

18'9 REAR DOOR

*Layout renders shown are of the Tungsten X-Terrain model.

18'6 DINETTE ROADSIDE KITCHEN

*Layout renders shown are of the Tungsten X-Terrain model.

PLATINUM RV MODELS

VIVID CARAVANS MODELS

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